Aerogel Insulation for Industrial Pipes and Complex Equipment
Aerogel blankets and insulation coatings can be evaluated for pipes, valves, flanges, tanks and complex equipment where space, access, inspection or geometry limits the use of conventional insulation.
Project challenge
Pipes, valves, flanges and complex equipment need insulation that can accommodate geometry, access and operating constraints.
Information to collect
- Operating temperature
- Pipe diameter
- Existing insulation
- Ambient conditions
- Available thickness
- Target surface temperature
Applicable technical data
| Property | Reported value | Basis |
|---|---|---|
| Coating service window | -40 °C to 180 °C | Supplied industrial application guide; grade and system must be confirmed. |
| Dew-point control | Surface ≥3 °C above dew point | Supplied industrial application guide. |
| Industrial blanket | 0.020 W/(m·K) at 25 °C | Supplied RT-AT-H table; blanket grade only. |
Verification steps
- Collect operating temperature, geometry, current insulation and shutdown constraints.
- Check surface preparation, dew point and trial coating build.
- Evaluate the complete insulation and protective-topcoat system before scale-up.
System limits
- Do not select from thermal data alone; include surface temperature, CUI risk, access and mechanical protection.
- Existing coating condition and operational constraints can rule out some routes.
Documentation and project review
Match the document set to the selected grade, substrate, test method and complete system build.
Request applicable documentationLast reviewed: 09 August 2026.
Application FAQ
Can one system cover every pipe and valve?
No. Geometry, surface temperature, access, exposure and maintenance requirements determine the suitable route.