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Application Guide

Fire Protection Coating Systems for Structural Steel

Cowin Materials supplies intumescent and non-intumescent coating products for evaluation in structural steel fire protection systems. Required dry film thickness and system selection depend on the steel section factor, fire resistance period, primer, topcoat and applicable test standard.

Steel Fire Protection material evaluation
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Project Challenge

Structural steel protection must be selected against the test standard, steel section factor, exposure, primer/topcoat and target dry-film thickness.

Information to Collect

  • Steel section type
  • Required fire rating
  • Indoor or outdoor exposure
  • Primer or topcoat system
  • Applicable standard

Last Reviewed

09 August 2026

Selection remains subject to the complete system and project validation.

Evidence and Scope

Applicable Technical Data

Listed values are specific to the stated source and are not transferred between products, assemblies or field conditions.

Intumescent solids / density66±3% / 1.30 g/cm³

Supplied CW-FTHL product summary.

Application temperature5-40 °C

Supplied intumescent work instruction.

System optionsIntumescent and non-intumescent

Supplied application work instructions.

System Limits

  • No time rating is published without a matching approved report and fully tested system configuration.
  • Do not specify fire protection from density, solids content or generic thickness alone.

Verification Steps

  1. Collect steel section, target standard, exposure class and primer/topcoat proposal.
  2. Define dry-film build using relevant approved evidence.
  3. Measure dry-film thickness and curing against the project inspection plan.

Documentation and project review

Request the technical document set for the selected product grade, then verify it against the substrate, test method, system build and operating conditions.

Request applicable documentation

Application FAQ

Can you quote a fire rating from the product name?

No. The applicable report, steel configuration, coating build and standard must be confirmed first.

Technical Review

Share the operating conditions before selecting a system.

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